Some of our work @ Panel Kraft VW Restoration Services

Please click the photos for bigger versions!

We are always busy restoring bodywork on old Volkswagens... We have cared for many Bays, Splits, Beetles, Karmann ghias,  T25s and a few T3s. Anything from a small hole to repair to a full blown restoration or accident damage repairs... we are also happy to take on your MOT work  or other general maintenance or repairs...

Some of our previous work -  

 

End of March 2010 - We are nearing the end of a full nut and bolt restoration of a very standard 1965 beetle. The car will be on Show at the 2010 Volksworld Show and photos will follow after its first showing.

march 2010 - This Splitty ambulance has just arrived for major welding and restoration- 

splitty ambulance project - before.JPG (178894 bytes)

We are presently Preparing this T25 for a repaint  

panel kraft t25 paint prep.JPG (215393 bytes)

This T25 Syncro is driven hard and often turns up for a tweak or a cup of tea.

panel kraft regular.JPG (216063 bytes)

Late march 2010 - This Oval Race car project is now painted - 

panel kraft oval in paint rear.JPG (211427 bytes)panel kraft oval in paint front.JPG (189959 bytes)panel kraft oval in inside.JPG (207313 bytes)

Here is another Oval, a '54 that has been stripped and blasted and is now awaiting more TLC.

panel kraft 54 oval project.JPG (245508 bytes)

Yet another oval in for welding repairs

oval project.JPG (214028 bytes)

Early March 2010 - The Oval project race car shell is in Primer

panel kraft oval shell awaiting paint rear.JPG (176133 bytes) panel kraft oval shell awaiting paint.JPG (200710 bytes)

January 2010 - We are still busy! We will update these photos soon.

May 2009

This USA import Splitty came in for a new side panel, battery tray and rear corner repairs.

panel kraft richard splitty.JPG (201112 bytes)  panel kraft richard splitty 3.JPG (147539 bytes) panel kraft richard splitty 2.JPG (169212 bytes)

This t25 came in with some front end accident damage. The driver door has been replaced and the dent in the front has been repaired. The entire front panel was then prepped and painted along with the door.

panel kraft t25 front end.JPG (192558 bytes) panel kraft t25 front end 2.JPG (193841 bytes)

This bay came into use for a small amount of welding an MOT and a new engine.

panel kraft bay engine change.JPG (177109 bytes)  

One of the cars in for resto has had a lot of chassis work done including an IRS conversion, Porsche suspension/brake conversion and new pans – awaiting a 5 speed Porsche gearbox

 panel kraft dean irs.JPG (181381 bytes)

March 2009

We have been saving the "un-saveable" .. this 1953 Irish Built RHD CKD Beetle Had been in a Barn for the last 39 years. The owner had been told it was fit for scrap. We did all the Body repairs, the owner did the Mechanicals and electricals. After a month of Hard Work... it was on display at the Volksworld Show 2009.

VW - zu 1.jpg (89833 bytes) zu body trial fit 1.JPG (243218 bytes) zu sill going back in.JPG (176816 bytes) zu spare wheel well.JPG (201744 bytes) zu sill welding.JPG (217304 bytes) zu near side rear bumper mount.JPG (160692 bytes) zu hayden spot welding.JPG (223085 bytes) zu front valance and bumper mount.JPG (242455 bytes) zu heater channel botoms on pan.JPG (263719 bytes) chassis under tiger seal.JPG (187683 bytes) zu perforations.JPG (180139 bytes)      zu body painted.JPG (221208 bytes) zu how many.JPG (211240 bytes) zu going home.JPG (167668 bytes) zu black & white.JPG (161127 bytes) zu mot ramps.JPG (204018 bytes) www.vwbug.co.uk- Volksworld Show 2009 Saturday  (46).jpg (95681 bytes)www.vwbug.co.uk- Volksworld Show 2009 Saturday  (140).jpg (108115 bytes) www.vwbug.co.uk- Volksworld Show 2009 Saturday  (190).jpg (126855 bytes)

Full story available

 

Feb 2009 - This lovely example of a late beetle came into us with some front end damage. A genuine year correct bonnet was sourced along with the correct genuine fuel tank, bumper and fitted along with a NOS front valance. The front quarters were creased in the accident but this were massaged back into shape and it looks good as new again. 

ross bug front.JPG (176178 bytes) ross bug front near.JPG (181008 bytes)

Feb 2009 - This Bay Window Camper came into us for a full resto. Its basically had everything. Outriggers etc, rear arches, front arches, rear corners, sills, front panel and deformation panel, floor repairs. It now needs repairs to the roof then it will be prepped for paint.

bay front.JPG (219460 bytes) bay front end.JPG (230907 bytes) 

Jan 2009 - This 1971 bay window came in for lowering – it was probably one of the highest vans we’ve seen. We always remove the front axle to lower a vehicle to check it properly for rust. We discovered that front suspension axle beam was rotten so a good second hand replacement was found – height adjusters welded in – it was then blasted and powder coated. The Van also received a new engine, late bay front brake conversion and some new wheels

nev in the sky.JPG (45414 bytes) nev new beam.JPG (209748 bytes) nev low.JPG (148769 bytes) nev rear.JPG (232737 bytes)

We have been preparing this customers car for an MOT

big motor.JPG (208601 bytes)

Jan 2009  -We’ve made some progress on the Oval Race car. Both heater channels, A post repairs and another associated repairs have been done. This enabled us to take the body off. The chassis has now been IRS’d, Frame horns reshaped, front gearbox mount changed, mid mount brackets welded on, trapeze bar fitted, new pans and a trick hydraulic clutch. The hydraulic clutch system used is positioned inside the tunnel – allowing the original oval pedal cluster to be retained. 

oval body off.jpg (333995 bytes) door post in.jpg (267711 bytes) mocking up the IRS.jpg (181076 bytes) clutch in tunnel oval.jpg (151881 bytes)   

Jan 2009 - This Van came into us to be stripped and sandblasting to see what needed to be done for a full resto. Keep your eyes peeled for progress

bay shell awaiting blasting 3.JPG (229131 bytes) bay shell awaiting blasting.JPG (187508 bytes) bay shell awaiting blasting 2.JPG (194794 bytes)  

December 2008 - The chassis for the Irish oval is nearing completion with both pans now welded in place. In most cases the entire pans would have been replaced but to keep originality the rear pressings were kept as they are unavailable new. This has taken a lot more time and effort to do – but well worth it. Chassis will be blasted and powder coated shortly.

bare pan.JPG (161102 bytes) Chassis top blasted.JPG (117137 bytes) zu pan under welding done.JPG (198745 bytes) zu pans done.JPG (192294 bytes)

December 2008 This Type 25 came into us looking rather tatty and ‘well used’. The owner uses the van throughout the year for holidays and wanted it spruced up. The van had a few localised rust repairs, was then prepped and painted. It’s now looking great and ready for the new holiday seasons!

t25 retoration.JPG (195971 bytes) t25 restoration.JPG (251531 bytes) t25 restoration done.JPG (193879 bytes)

This T25 Sycro crew cab pick up belongs to Alex from ABS Blasting who blasts all of our body shells and chassis along with other misc items.

alex syncro.JPG (238175 bytes)

November 2008 - This beetle had its chassis repaired, powder coated and replaced, along with new heater channels etc on the shell... 

chassis repair 1.JPG (285007 bytes) chassis repair.JPG (326299 bytes) chassis powdercoated on wheels.JPG (326810 bytes) chassis powdercoated.JPG (246282 bytes) body back on 1.JPG (238572 bytes) body back on.JPG (199705 bytes) 

November 2008 - This stunning Samba has had a new CE beam fitted, been lowered, had a disc brake kit fitted front and rear and been IRS’d.

orange samba 1.JPG (252011 bytes) orange samba 2.jpg (241861 bytes) orange samba 3.JPG (185219 bytes)

September 2008 - 

We replaced lots of body panels on this 71 Bay, including genuine front Arches etc, the customer has fitted new doors, removed the original pop top, fitted his own interior and had the bus painted...

Pettengel  1.jpg (153467 bytes)

This Californian Split panel van had the rear wheel arches repaired and the long side panel (window) welded back in..

Cal panel 2.jpg (410337 bytes) 16052007(001).jpg (348520 bytes)

Floors, sills and so much more then paint...  

panel kraft 6.jpg (697855 bytes)

Restoring a Split Screen Panel Van Beehive:

DSCF0014.JPG (259812 bytes) to DSCF0007.JPG (282047 bytes) ... Into... Bug Jam 2006 902.JPG (1260214 bytes) Bug Jam 2006 869.JPG (866927 bytes)

Bare Metal Resto on an Oval. 

march 2006 (37).JPG (1141937 bytes) march 2006 (5a).JPG (852053 bytes) march 2006 (40).JPG (1170913 bytes)

We made this texas splitty.jpg (200693 bytes) look like this Bug Jam 2006 905.JPG (1191845 bytes) 

and turned thisNWP 10.jpg (457528 bytes) into this Bug Jam 2006 899.JPG (1131705 bytes)

A few water cooled cars have had some love too!

march 2006 (34).JPG (1162125 bytes)

Full Restoration complete and ready for delivery back to the customer 

march 2006 (21).JPG (1184177 bytes)

Prepping a split for paint.

march 2006 (14).JPG (1146369 bytes)

Splitty rear corner -  metalwork was repaired, not replaced!

Repair_2.jpg (175974 bytes) Repair_1.jpg (65813 bytes)

Texan Split Screen Camper had its rear arch cut out, so we replaced it... 

repair_4.jpg (86433 bytes) repair_3.jpg (85052 bytes)

Rebuilding a Split Screen Camper:

ray_1.jpg (87542 bytes)

This Late bay had a complete front panel....

late_bay_front_panel.jpg (434060 bytes)

This one has just had the the lower half as it had some light accident damage!

oou_front_off.jpg (340486 bytes) oou_front_on.jpg (402754 bytes) welding.jpg (505923 bytes)

Taking a Crash damaged bug and replacing the front 1/4 panel:

crashed_bug_old_qtr.jpg (145121 bytes) crashed_bug_new_qtr.jpg (131749 bytes) crashed_bug_back_together.jpg (308871 bytes) 

Restored Splitty Crewcab...

splitty_crew_cab.jpg (417118 bytes)

Replacing Sills on a Volkswagen T3:

dhv7.jpg (282616 bytes)

Repairing a T25 with rotten rear 1/4 panels: 

t25_repair.jpg (98340 bytes) t25_repair_primer.jpg (94998 bytes) t25_repairs.jpg (53087 bytes)  T25_rear_quarter.jpg (432231 bytes) 

Here is one we restored a long time ago... 

Early_custom.jpg (331220 bytes)

This Cool late Automatic Bay window Camper had more panels welded in that you would ever believe! 

restored_bus.jpg (469904 bytes)

DSCF0011.JPG (452964 bytes)